ELECTRONIC MANUFACTURING SERVICES

SMG’s EMS division focuses on customer specific electronic manufacturing solutions including design and engineering services, prototyping, PCBA production, assembly, box builds, supply chain management, and after-market support.

WE SPECIALIZE IN:

  • Low to medium volume OEMs and industrial producers
  • Customized hardware & software solutions to meet customer specific needs
  • Transportation industry with a focus on clean technology
  • Ruggedized designs to meet the challenges of harsh environments

ELECTRONIC MANUFACTURING SERVICES

DESIGN AND ENGINEERING SOLUTIONS


PRODUCT DESIGN

  • Early product development including industry and customer specification reviews, feasibility, simulation and prototyping
  • FMEA
  • Systems level design
  • Mechanical design
  • Printed circuit board layout
  • Analog and digital circuit design
  • Embedded Software design and implementation
  • Compliance/regulatory testing

SMG works with customers to identify opportunities for cost reduction through every step of your project

PROTOTYPING

  • Low volume PCBA manufacturing
  • 3D printing & machining of mechanical components
  • Proof of concept software development

Electronic Manufacturing and Box Build Integration

Mechanical fabrication and Assembly

  • Mechanical component supply
  • Cable and harness assembly
  • Assembly of mechanical components

New Production Introduction

  • NPI planning and KPI dashboard
  • Supplier and component selection, qualification and optimization
  • Product development and production pricing models
  • Design for Manufacturability (DFM) and Test Strategy

PCB Assembly and Testing

  • PCBA Manufacturing
    • Advanced SMT, THT manufacturing
    • No-clean and lead-free processing
    • Automated conformal coating and potting
    • Rework to IPC610 Class A standards
  • Testing Capabilities
    • 3D AOI
    • 2D X-ray inspection
    • PCBA test
    • Environmental verification testing
    • System level test
    • Configure-to-order

Process Controls

  • Process flow
  • Engineering specifications
  • Supplier performance measurements
  • Process capability measurements
  • Lot and serialization capabilities

Production Test Development

  • Test fixture design and implementation
  • Data management and analysis

Printed Circuit Board Assembly

SMG has state-of-the-art manufacturing equipment to provide SMT and THT PCBA technology.

ELECTRONICS SMT LINE

Sophisticated pick-and-place SMT lines, offering flexible production with state-of-the art 3D AOI for accurate and efficient quality inspections.

  • Universal Dual Beam Pick and Place
  • Universal PTF (Platform Tray Feeder)
  • Heller Reflow Oven
  • Mirtec 3D AOI
  • Glenbrook Technologies RTX-113HV XRAY Inspection Station
  • PVA Selective Conformal Coating System
  • UV Light Curing Conveyor System for Conformal Coating
  • Speedprint Stencil Printer

MACHINE SHOP

Prototype and low production run capabilities:

  • 3D Printing
  • Zund Cutting System
  • Haas CNC Mill

PRINTING

Full art department with printing capabilities:

  • HP R2000 Plus – Digital Flatbed Printer
  • HP L365 – Digital Roll to Roll Printer
  • M&R Screen Print Press
  • M&R PHOTON UV LED Screen Print Curing System

Global Supply Chain Management

SMG’s procurement team ensures the integrity of all components that go into our customer’s assemblies.

  • Material Requirements Planning (MRP) and Product Life Management (PLM) Systems
  • Approved Vendor List (AVL) management of authorized and reputable
  • domestic suppliers
  • Proactive part substitution and replacement strategies

After-Market Services

SMG’s procurement team ensures the integrity of all components that go into our customer’s assemblies.

  • Analysis of field problems and defining remediations
  • Field product support and troubleshooting
  • Overcoming regulatory barriers
  • Black Box testing

Customizable SMG Platforms

Electric Vehicle Communications Controller (EVCC)

  • 9-32 Vdc Operational
  • -40C to 85C Operational
  • SAE J1939 or Standard CAN communications to BMS
  • HPGP Compliant using SAE J1772 signalling
  • Depot Support
    • ISO 15118-1,2,8,20 Compliant
    • SAE J3105A/B compliant
  • Receptacle Control
    • Lock status
    • Motor Latch Control (Two Full Bridge Outputs)
    • Temperature monitoring
  • 3 Low current High side outputs for LED’s
  • 2 Medium current full bridge outputs for vehicle wakeups or medium load outputs
  • Support multiple analog and binary inputs
    • Analog inputs for temperature or raw analog values
    • Binary inputs for either dry or wet contacts
  • 802.11a/b/g/n WiFi module with certifications for multiple high gain directional antenna’s for Pantograph operation
  • Ethernet interface for programming, debug, and future support via M12 D Code
  • Universally adaptable via configuration file
  • Further adaption to vehicle can be planned via our internal application engineering team

SMG Universal Distributed Controller (SUDC0404)

  • 9-32 Vdc Operational
  • -40C to 85C Operational
  • SAE J1939 or Standard CAN communications
  • Universal 4 inputs (Dry/wet contact, 0-Vbatt Analog, 0-200kohm resistive, Vabtt/gnd binary)
  • Universal 4 outputs (5Amp high side, 5Amp low side, 0-10Vdc Analog or PWM)
  • Ethernet interface for programming, debug, and future support via M12 D Code
  • CodeSys Based
    • Application programming in Ladder Logic or C
    • Standard libraries for RTOS
      • CANopen/J1939
      • Ethernet
  • Further adaption to a customer’s vehicle can be planned via our internal application engineering team or via the customer’s team using our API and CodeSys

Contact us to discuss customizing one of these
platforms for your application.

CASE STUDIES

INDUSTRIES SERVED

Industrial Power & Clean Technology

Retail & Payment Systems

Test & Measurement

Telecom, Network & Communications

Transportation

CERTIFICATIONS